The making of microfibre

 

Have you ever been to the funfair and seen how they make candyfloss? The microfibre manufacturing process is actually quite similar. Ablend of 70 % polyester and 30 % polyamide is put into a high-tech merging machine.

Microfibre is developed from two different materials (polyester 70% and polyamide 30%). The thread then undergoes a chemical splitting process and the result is 16 or 17 micro segments.

This filament measures 2.0 denier, before split

After the filament is split, it measures 0.125 denier.
It is pretty easy actually, if you split 2 denier into 16 pieces, you get 0,125 denier

Dirt                                                                 Dirt
Mikrofiber                                                                         Fiber

Microfibre Material Effectivity                           Cotton Material Effectivity

Microfibre is 10 times more effective in fluid absorption and has at least 10 times better absorption capacity of dirt and particles, compared to regular fibres. The small gap between the filaments acts as traps for partic­les and dirt. This ultrafine threads allows more fibres to get in direct contact with the surface, and therefore gives you a faster and more effective absorption of dirt.

 

This is how it looks


Here you can see the difference between a microfibre and a regular cotton cloth

Microfibre Cloth                    Cotton Cloth

Microfibre, magnified 2000x
Before Split

After Split

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What is Microfibre?

 

A fibre is called a microfibre when it weighs less than 1 gram per 9000 meters. The thickness of the thread is measured in the unit denier, and determinates the microfibre effectiveness. MN Produkter AB primarily uses microfibre between 0,10 – 0,13 denier.

A microfibre thread is in most cases developed from two polymers. The two polymers that are used in the process are polyester and polyamide (nylon). MN also yse a microfibre completely based on polyester.

Human hair         Microfibre 2,0 denier

Did you know that before a microfibre has been split, a single thread of microfibre is less than 100 times thinner than hair from a human. Once it has been split it is about 1500 times thinner.

Microfibre properties in cleaning purpose

Microfibre Material                                                 "Regular" Material